Arnés de cables

Wire harness assembly machine in Fénix production line

Arnés de cables

Fenix ​​ofrece soluciones especializadas de arneses de cables diseñadas para respaldar los complejos sistemas eléctricos que se encuentran en una amplia gama de industrias, incluidas la automotriz, la aeroespacial y la maquinaria industrial. Nuestro proceso de ensamblaje de arneses de cables garantiza la conexión y organización confiables de los componentes eléctricos, lo que mejora tanto el rendimiento como la seguridad.

Desde diseños personalizados hasta producción a gran escala, ofrecemos soluciones a medida que cumplen con las especificaciones únicas de cada proyecto. Mediante técnicas de fabricación avanzadas y pruebas de calidad rigurosas, Fenix ​​garantiza que cada mazo de cables se construya según los estándares más altos de la industria. Con un enfoque en la precisión, la durabilidad y la eficiencia, Fenix ​​es el socio de confianza para entregar conjuntos de mazos de cables de alta calidad que impulsan las aplicaciones más exigentes.

A wire harness is a bundled arrangement of electrical wires, cables, connectors, and protective components designed to efficiently transmit electrical signals and power within a system. Wire harnesses improve organization, durability, and ease of installation in automotive, aerospace, industrial, and electronics applications.

Wires are single electrical conductors, usually made of copper or aluminum, that transmit electrical current or signals in a circuit. They are typically insulated to prevent short circuits.

Cables consist of multiple wires bundled together, often shielded or insulated, to provide electrical connections in high-power or data transmission applications.

Connectors are electromechanical devices that join electrical circuits, enabling easy connection and disconnection of wires or cables. They come in various forms, such as plugs, sockets, and headers.

Terminals are metallic end points attached to wires to facilitate connection to other components, connectors, or circuit boards. Examples include ring terminals, spade terminals, and blade terminals.

Insulation is the protective non-conductive covering around wires and cables, preventing electrical short circuits, protecting against environmental factors, and ensuring safety.

Sleeving is a flexible or rigid protective covering placed over wires and cables to provide mechanical protection, insulation, and resistance to heat or abrasion.

Grommets are rubber or plastic rings placed around wire or cable entry points to prevent chafing, reduce vibration, and provide strain relief in harness assemblies.

Strain reliefs are mechanical features added to cables and connectors to prevent damage caused by bending, pulling, or twisting forces, increasing cable longevity.

Wire marking refers to the process of identifying wires with numbers, letters, or color codes for traceability, troubleshooting, and easier installation.

Labeling solutions involve applying printed tags, heat-shrink tubing, or wrap-around labels to wires and harnesses to provide identification, compliance information, and part numbers.

Cutting is the precise process of trimming wires and cables to specific lengths required for assembly in wire harness manufacturing.

Stripping is the removal of insulation from the ends of wires to expose the conductive material for further processing, such as crimping or soldering.

Crimping is the process of mechanically attaching terminals or connectors to stripped wire ends using a crimping tool or press, ensuring a secure and reliable electrical connection.

Terminal application refers to the process of attaching metal terminals to wires or cables, typically through crimping, soldering, or ultrasonic welding.

Tinning is the process of applying a thin layer of solder (tin) to stripped wire ends to prevent oxidation and improve electrical conductivity before soldering or terminal application.

Crimp force monitoring is an automated quality control process that measures the force applied during crimping to ensure consistent and secure electrical connections.

Ultrasonic welding is a non-contact welding process that uses high-frequency vibrations to bond wire ends or metal components without using solder, offering high-strength electrical connections.

Hi-Pot testing is a high-voltage electrical test that checks insulation integrity and detects potential breakdowns in wires, cables, and harnesses.

Pull force testing measures the mechanical strength of crimped or soldered wire connections by applying force to verify tensile strength and durability.

TDR is a diagnostic technique that measures signal reflections in cables to detect breaks, short circuits, or impedance mismatches in wire harnesses and communication cables.

es_ESES