When it comes to producing high-quality, intricate plastic components, Fenix provides flexible and efficient Plastic Injection Molding solutions. Serving industries like automotive, consumer electronics, and medical devices, we specialize in delivering components that meet exacting standards for detail and durability.
From prototyping to full-scale production, we work closely with you to develop tailored solutions that fit your project’s specific needs. With cutting-edge technology and a focus on efficiency, we ensure each part is crafted with precision while minimizing production times and costs.
Need parts quickly without compromising on quality? Fenix offers the expertise and capabilities to deliver faster and more cost-effectively, ensuring your products are ready to hit the market with speed and accuracy.
Injection molding is a manufacturing process where molten plastic is injected into a mold cavity under high pressure, then cooled and solidified to form a final part. It is widely used for mass-producing plastic components with high precision.
Vertical injection molding is a variation where the injection unit and mold are aligned vertically. This method is commonly used for insert molding, overmolding, and applications requiring gravity-assisted material flow.
Horizontal injection molding is the most common form, where the injection unit and mold are aligned horizontally. It allows for faster cycle times and efficient automation in high-volume production.
Overmolding is a process where a second material (often a softer plastic or rubber) is molded over a base component to enhance grip, aesthetics, or durability. It is commonly used for handles, medical devices, and automotive parts.
Insert molding involves placing a pre-formed metal or plastic part into the mold before injecting plastic around it. This method is used for electronic connectors, threaded inserts, and reinforced structural parts.
Tonnage refers to the clamping force (measured in tons) applied by the injection molding machine to keep the mold closed during injection. Higher tonnage is needed for larger or thicker parts.
Clamp size determines the maximum mold dimensions that can fit within an injection molding machine. It directly affects the machine’s production capacity and suitability for different part sizes.
Resin is the raw plastic material used in injection molding, typically in pellet form. Different resins have varying properties such as strength, flexibility, and temperature resistance.
ABS is a strong, impact-resistant plastic commonly used in automotive parts, consumer electronics, and appliance housings due to its durability and ease of molding.
Polycarbonate is a high-strength, transparent thermoplastic known for its optical clarity, impact resistance, and heat resistance. It is widely used in safety glasses, medical devices, and automotive lenses.
PEEK is a high-performance engineering plastic with excellent thermal, mechanical, and chemical resistance. It is used in aerospace, medical implants, and high-temperature industrial applications.
Nylon is a strong, wear-resistant thermoplastic with good chemical resistance and flexibility. It is used in gears, bearings, automotive components, and textiles.
Polypropylene is a lightweight, flexible, and chemically resistant plastic used in packaging, medical devices, and automotive interiors.
LCP is a high-performance plastic with superior heat resistance, low moisture absorption, and excellent dimensional stability. It is commonly used in electronics, aerospace, and high-precision applications.
Wall thickness refers to the thickness of plastic walls in an injection-molded part. Uniform wall thickness prevents warping, shrinkage, and sink marks.
Draft angles are slight tapers added to vertical walls of a molded part to facilitate easy removal from the mold and reduce surface defects.
Tolerances define the acceptable variation in part dimensions after molding. Tight tolerances are critical in precision engineering, medical devices, and automotive components.
Chemical resistance refers to a plastic’s ability to withstand exposure to chemicals without degradation. It is crucial in medical, industrial, and automotive applications.
EMI/RFI shielding involves using conductive materials within plastic components to block electromagnetic and radio frequency interference, protecting electronics and communication devices.
A mold is a custom-designed metal tool that shapes molten plastic into a specific part. Molds are made from steel or aluminum and contain cavities, runners, and cooling channels.
Mold design refers to the engineering of the mold’s structure, including gate locations, cooling channels, and ejection systems to ensure efficient and defect-free production.
Mold maintenance involves regular cleaning, inspection, and repair of molds to extend their lifespan and ensure consistent part quality and production efficiency.
Clamping is the process of holding the mold tightly closed under pressure during injection. The clamp force prevents plastic leakage and ensures proper part formation.
Cooling is the controlled removal of heat from the molded part through cooling channels in the mold. Proper cooling reduces cycle times and improves part consistency.
Ejection is the mechanism that removes the finished part from the mold using ejector pins, air blasts, or hydraulic systems after cooling.
Trimming is the removal of excess plastic, flash, or runners from molded parts using cutting tools, lasers, or mechanical trimming.
Finishing refers to post-molding treatments such as painting, texturing, polishing, or coating to enhance aesthetics and performance.
Definition:Pellets are small granules of plastic resin that are melted and injected into the mold during the molding process.
Regrind is recycled plastic material from sprues, runners, or rejected parts that is ground and reused in the injection molding process to reduce waste.
Aiken, SC 29801
sales@fenix-mfg.com, United States
San Pedro De Macoris
(809) 529-4421, Dominican Republic
Fenix – USA.
2969 Wagener Road
Aiken, SC 29801
Fenix – DR
San Pedro Industrial Free Zone
San Pedro De Macoris, Dominican Republic
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