Fine wire winding is a critical process for industries ranging from electronics and telecommunications to automotive and medical devices. With advanced winding technology and deep expertise, Fenix delivers ultra-fine wire components with exceptional accuracy, ensuring optimal performance for even the most demanding applications.
Whether you need custom wire winding for transformers, inductors, motors, or other specialized components, our solutions are tailored to your exact specifications. Quality control and consistency are at the core of everything we do, ensuring each component meets the highest industry standards for precision and durability.
For projects that require precision-engineered wire-wound components, Fenix offers the expertise and reliability you need to ensure your products perform flawlessly.
Winding is the process of coiling conductive wire around a core or form to create electromagnetic components such as transformers, inductors, solenoids, and motor windings. The winding pattern and material properties influence electrical performance.
Wire winding refers to the specific technique of wrapping insulated wire around a structure to form electrical coils used in applications such as electromagnets, antennas, and power conversion devices.
Fine wire winding involves the precise handling and coiling of very thin (small-gauge) wire to create delicate, high-density windings. It is used in micro-transformers, medical devices, and high-frequency applications.
Wire gauge is the measure of the diameter of a wire, typically expressed in AWG (American Wire Gauge) or SWG (Standard Wire Gauge). A lower gauge number indicates a thicker wire, while a higher gauge number indicates a thinner wire.
Material selection in winding refers to choosing the appropriate wire, core, and insulation materials to optimize performance. Common materials include copper or aluminum wire, ferrite or laminated cores, and insulating coatings like enamel or polyimide.
Coil geometry describes the physical shape and design of a wound coil, including its diameter, length, and winding configuration. Coil geometry affects inductance, resistance, and magnetic field distribution.
The winding pattern defines how the wire is arranged within the coil. Patterns can be layered, toroidal, random, or precision wound, impacting electromagnetic efficiency, heat dissipation, and electrical resistance.
Insulation refers to the protective coating on winding wire or the dielectric materials used between layers to prevent electrical short circuits and ensure reliable performance. Common insulation materials include polyurethane, polyester, and Kapton film.
Dielectric strength is the maximum voltage an insulating material can withstand before breaking down and allowing current to pass. It is a key parameter for selecting insulation in high-voltage applications.
Precision tolerances refer to the strict manufacturing tolerances in winding processes to ensure accurate coil dimensions, wire spacing, and electrical properties for high-performance applications such as aerospace, medical, and RF electronics.
Magnet wire is a specially coated copper or aluminum wire used for winding electromagnetic coils. It has a thin, heat-resistant enamel insulation that allows for compact winding while preventing electrical shorts.
Layered precision winding involves carefully placing wire layers in a structured, controlled manner to optimize performance and minimize electrical losses. It is commonly used in transformers, RF coils, and power inductors.
Toroidal winding is a technique where wire is wound around a ring-shaped (toroidal) core, creating a highly efficient and compact coil. Toroidal windings reduce electromagnetic interference (EMI) and improve energy transfer.
Random winding is a non-structured wire winding technique where the wire is wound without a specific layering pattern. It is commonly used in low-cost transformers and motors where precise winding is not required.
Multi-strand or Litz wire winding involves using multiple thin, insulated strands woven together to reduce skin effect and improve efficiency in high-frequency applications such as RF transformers, wireless charging coils, and inverters.for precision and durability.
Fenix is a customer focused electronics manufacturing company. And our customers depend on our talented people and wide range of manufacturing processes to deliver quality products.
Fenix – USA
389 Palm Coast Parkway SW
Palm Coast, FL 32137
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